Spray Skid & Particle Formation by Supercritical Fluids

Machine description

Multi-process laboratory skid: FAME (Fluid Assisted Micro-Encapsulation) and SAS (Supercritical AntiSolvent). This skid allows atomization thanks to the properties of supercritical CO2. It is mainly composed of :

  • Two high pressure autoclaves
    A CO2 pump
    A co-solvent pump
    A compressor
    A chiller
    A hot bath
    A spillway
Principle and operation

SAS (Supercritical AntiSolvent) : Consists of solubilising the material in an organic solvent, then contacting the solution thus formed with a supercritical fluid (usually CO2). This phenomenon will lead to the precipitation or recrystallization of the material, which will then take the form of a fine powder.

The supercritical fluid appears as an anti-solvent. This process is called SAS, for Supercritical Anti-Solvent.

FAME (Fluid Assisted Micro Encapsulation) : Consists of solubilizing supercritical CO2 in a material to saturation. This mixture is then depressurized and expanded.

CUSTOMER INFORMATION

Product concerned

Exterior mirrors for luxury vehicles

Business sector

Automotive.

Product characteristics

Multiplicity of mirror versions according to the variants chosen by the end customer (camera; paint color;…).

Constraints

Quality requirements.
Clean environment, machine subjected to ESD (Electrostatic Discharge equipment).

CHARACTERISTICS

Dimensions

Height 2 m, length 1 m, width 0.8 m.

CYCLE TIME

30 sec. in total

IMPLEMENTATION DEADLINE

18 weeks.

LINE DOWNTIME PERIOD

Standalone installation.