Diesel filter manufacturing units - ER INGENIERIE, manufacturer of industrial machines and supercritical CO2 and supercritical water extraction machines

Diesel filter manufacturing units XFC 302

Design and achievement of two complete manufacturing units for XFC 302 diesel filters for the automotive industry.

Achievement of assembly and control operations in automatic and semi-automatic.

Design and implementation shared between ER INGENIERIE SAS (head office), ER INGENIERIE TFZ and ER INGENIERIE MAROC (Moroccan subsidiaries).

Delivery and commissioning to the final customer in Morocco.

PRODUCTION OF TWO DIESEL FILTER PRODUCTION UNITS XFC 302

Racetrack conveyors with pallet status reading (RFID)
Distribution and automatic setup of 5 rivets
Automatic screwing with torque and angle control
Automatic lubrication by micro-spraying
Multiple press-fitting operations with force control
Multiple control operations by vision sensors
Cleaning with ionized air
Automatic rivet heading with head mounted on electric axes
Rivet heading control by probes
Automatic sealing installation
Tightness check of the assembled product
Electrical control
3D laser marking
Management of the finished product packaging
Integration of parts supplies to the workstation and waste management
Integration of Poka Yoke into all semi-automatic workstations
Use of IO LINK technology

CUSTOMER INFORMATION

Concerned product

Diesel filter manufacturing units.

Business sector

Automotive Industry

Product characteristics

Diesel filter

Constraints

Cycle time: 10 sec / part.
Diversity management: no change of tools due to speed.
Equipment designed and manufactured to be installed in a clean room

Video link :

https://youtu.be/I9-CLXMGcaQ

CHARACTERISTICS

Dimensions

12 m x 8 m